Foxboro Evo DCS – Εκδήλωση Explore Innovation – Αθήνα, Ιούνιος 2016
Ο κ. Jan Kander, Sales Manager Ανατολικής Ευρώπης της Schneider Electric, παρουσίασε στην εκδήλωση Explore Innovation της Schneider Electric τις δυνατότητες που προσφέρει στη βιομηχανία μια σύγχρονη ολοκληρωμένη πλατφόρμα αυτοματισμού, ελέγχου και ασφάλειας εγκατάστασης που ενσωματώνει τεχνολογίες αιχμής και μακρόχρονη εμπειρία ποικίλων εφαρμογών, τόσο από την Ελλάδα όσο και από τον υπόλοιπο κόσμο.
1. Το μέλλον του βιομηχανικού αυτοματισμού μέσω του Foxboro Evo DCS Jan Kander Sales Manager Easter Europe Schneider Electric
2. Foxboro Evo – a future proof DCS platform
3. Page 4Confidential Property of Schneider Electric | Does your system look like this? born in April 1987…
4. Page 5Confidential Property of Schneider Electric | This is how Foxboro Evo looks today CNI
5. Today1990s 2000s1980s 1st distributed software 1st open industrial system 1st Ethernet control bus 1st object software 1st standard UNIX 2 msec logic in I/O Redundant fieldbus 1st embedded digital fieldbus 1st Windows NT-based control Adaptive feed forward control 1st expert controller tuning FDSI Superior integration to third parties 1st InFusion Enterprise Control Intrinsically safe I/O Cyber Security Enhancements 100 Series Upgrade Program Wireless Network Next gen HMI & Eng tools Universal I/O Dynamic SAMA, Unified Control & Safety CP280, CNI, MPC, MRC, Situation Awareness Graphics Field Device Manager Compact FBMs Legacy DCS plug-in migration All digital instrument bus Self-healing 1gb Mesh Network Anybus fieldbus integration 1st on Windows XP & Solaris 8 1st Redundant, secure, high speed, Ethernet remote I/O 1998 1999 20112005200519991987 2015 One System, 29 Years of Continuous Investment & Innovation The Foxboro DCS Paradox The DCS with the longest proven track record – is also the most modern!
6. People Who Use Our Systems Project and System Engineers Operators Safety Engineer Maintenance Technicians & Supervisors Management Security Personnel
7. Foxboro Evo is designed to offer value across every function within an operation:
8. The all new Foxboro Evo Process Automation System
9. Secure Development Lifecycle Assurance (SDLA) August 2015 The SDLA process includes security training for staff, security assessments during the design, code and test processes, and effective response when security defects are found. Various Schneider Electric solutions can conform to this security standard today and the goal is to drive all development centers to this standard in the next couple years. “We are proud to lead the way. Being the world’s first IACS provider to achieve this important benchmark is a testament to our commitment to delivering control and safety solutions that minimize system vulnerabilities and are resilient to cybersecurity threats.” – R. M. “The ISASecure SDLA certification demonstrates Schneider Electric’s long-standing commitment to secure industrial automation and control systems, and it sets a major benchmark for the industry as a whole” – A. Ristaino, MD ISASecure.
10. • Every bus •Every I/O module • Every control processor • Every network connection • Highest Availability • No undetected failures • Bumpless switchover to shadow module Top to bottom Fault Tolerance
11. © Invensys 7/11/2016 Devices in each area connect to a pair of switches ● Tolerates multiple faults – alternate communication paths between devices ● RSTP in switches – automatically manages the connection paths, data routing X CP2 CP3 CP4 CP5CP1 Network finds a new path milliseconds after a fault occurs X XNetwork automatically finds the most efficient path CPs switch connection path to the network (patented by Foxboro) CP6 WS 1 WS 2 WS 3 WS 4 Fault Tolerant Mesh Network
12. Confidential Property of Schneider Electric 13 Industry trends Plants are larger, more complex • Increased monitoring load • Lack of understanding Increased levels of automation • Operators become disengaged • Role is reduced to dealing with upsets Centralized Operations • Loss of direct awareness
13. FCS Tools Intuitive engineering tool for configuring I/A Series & Enterprise-wide visualization •FCS InTouch Application • Easy-to-use & Fully Modernized HMI Solution • Object-oriented programmable graphics • Powerful wizards & templates • Optimized scripting logic • Real-time and historical trending • and many more •FCS Configuration Tools • Visio as graphic editing engine • Templates • Bulk generation, self documentation • Live updates/edits of real-time • Foxboro Field Device Manager
14. Wonderware Historian & Historian Client, Information Server •Collects plant data • SQL-based with substantial productivity • Analysis capabilities • Reports using MS Office components • Remote viewing with Information Server • Enables workers to: • Stay informed • Identify problems • Investigate root causes • Collaborate with co-workers
15. Maintenance Response Center Proactive Field Device Maintenance with • Real time field device monitoring • Maximizes operational uptime, workforce productivity & safety • Minimizes Operations and Maintenance cost • Any field device • Any bus, • Any vendor • One system
16. Confidential Property of Schneider Electric Managing risks in high hazard industries Our priority is to help you protect your most valuable assets from harm or damage, minimizing risk to people, property and the environment. #1 As the foremost supplier of safety systems we are the safety system market share leader +30 We have more than 30 years experience of safety and critical control applications ~14,300 We have supplied more than 14,300 systems +80 Our solutions are operating in more than 80 countries around the globe 1Billion Our proven solutions have been operating for more than one billion operating hours +650 We have more than 650 safety experts available where and when you need them
17. Triconex Safety PLC integration user’s choice – integrated or separated •Features • DCS Configurator reads information from PLC and builds from that corresponding DCS functions based on rules engine automatically • LifeCycle support included (add/modify/delete automatically during lifecycle of plant) • Unified experience, configuration & system management • No common mode of failure • Fast fault detection and recovery (< 1 sec.) •Benefits • Reduce overall footprint & cost • Simplify engineering & maintenance effort
18. Modicon PLC, Drives and MCC integration • Application: • Tested, Validated and Documented Architecture of Motor Drives & Modicon PLC integrated with Foxboro Evo DCS • Features: • Easy integration between the systems • Drives Energy Management • Control and HMI Templates • Industry Applications
19. Long Term LifeCycle Support • Can still load a database from a 1987 controller into current I/A Series system (after a minor migration process) • Support of first field I/O (100 series FBMs) from 1987 to 2016 makes 29 years of guaranteed I/O hardware support (1987-2016) • Plug-compatible migration to current I/O generation without touching the field wiring
20. 21 Achieved by our Foxboro EvoTM Process Automation System
21. 22 And platform for Enterprise Control
22. Hellenic Petroleum Elefsina Refinery Refining capacity of 100,000 bbl/d Upgrade project appx €1.4 billion. The upgrade includes the installation of 3 main units: • High Pressure Hydrocracking unit (Hydrocracker),Thermal Cracking unit (Flexicoker) ,Vacuum Distillation unit • Strategically site for the Group, storage capacity (3,3million m3), logistics infrastructure for imports and exports EPC: • Spanish company Τecnicas Reunidas and Asprofos (subsidiary of HELPE S.A.). • Scope of supply: whole DCS/ESD systems DCS: Foxboro I/A • 40 Operators stations, 57 Red CPU`s, app 20 000 IO Hardwired, 34 Serial Links, 80 Ethernet communications ESD: Triconex (Tricon and Trident) • 23 Tricon & Trident systems, app 7000 Hardwired IO In Operation since 2012
23. & PROTERGIA & ALUMINIUM OF GREECE Both are part of MYTILINEOS Group • 334 MW High Efficiency Combined Heat and Power (CHP/High Efficiency CHP) plant Ag. Nikolaos, Viotia • operation in June 2008 • 6 Operating Stations,1 Engineering Station, 5 RedCP270, Trident, approx. 2000 I/O • 444.48 MW Combined Cycle Thermal Power Plant (CCGT) in the same area • operation in June 2011 • 7 Operating Stations, 1 Engineering Station, 8 RedCP270, approx. 1800 I/O
24. Foxboro Evo: Protects the operational integrity of our customer’s plants, enhances the operational insight of each worker, and enables our customers to adapt easily and affordably to change Operational Integrity Reduce to continuous production, business continuity, safety & security Operational Insight Enable each worker to be faster, agile & more accurate Future Proof Operation Ensure technology & intellectual property you invest in today won’t be obsolete tomorrow
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